Tel.: +49 (0)6145/503-0
Contact

Our references

We serve our customers in the rarest cases with products "off the shelf". The application- and customer-specific adaptation of our products is one of our strengths.

Here you can see a small selection of our references, which has produced AViTEQ and AEG Vibrationstechnik GmbH over the years for customers individually. By filtering functions "Product group", "Industrial process", "Drive" and "Industry" you can restrict the selection according to your wishes.

355000
Realised projects

37000
System drawings

 
No results. Please reduce your filter selection.
1
more

Compact feeder for separating castings

Product group: Small conveyor
Industrial process: sorting, dosing, storaging
Industry: Steel Production, Foundry Technology
Type of drive: small conveyor drive
capacity (t/h): XX | bulk: castings | density (t/m³): XX | grain size (mm): XX
function:

For separation of castings

solution:

A KF12x2 / 1300/500/360 with twin-drive with the connecting controller SRA-C50 / 01-1-1 was individually designed for the customer and manufactured according to the installation conditions.

usability:

Two KF12 small conveyor drives are placed side by side to provide the necessary flow rate for this individual trough. The executed trough is made of stainless steel 1.4301 and is electrochemically polished. The conveyor cross-section is rectangular. The design is open with a free outlet to the front, so that an optimal introduction into the production process can take place. In the inlet area is a baffle, which should solve the parts from each other. The middle part is designed with multi-track U-profiles and is limited by baffles.

place of installation: Germany
2
more

ATEX small tube feeder for Silicon granules

Product group: Small conveyor
Industrial process: Discharging, feeding, conveying
Industry: Chemicals, Plastics, Pharmaceuticals
Type of drive: small conveyor drive
capacity (t/h): 4 bis 8 kg/h | bulk: Flowable and free-flowing Silicon granules | density (t/m³): 1 kg/l | grain size (mm): 0
function:

Flowable and free-flowing silicon granules must be conveyed within an ATEX-Zone 22 area. In this case, the material should be fed via a feed bunker with layer height adjustment and foreign body protection on the hopper inlet. The material is metered from the closed system into the production process. 

solution:

The customer has purchased a small tube feeder that is driven by a magnetic drive, type eKF6 / 630 / D114-T50, which is certified to be operated in the ATEX Zone 22. The bunker is not closed and has foreign body protection for safety reasons. The round outlet is sealed by a cuff and that results to a full closed system.

usability:

The tube feeder of an explosion-proof design with a bunker in stainless steel design was chosen to suit the specific installation situation and executed as a closed system. This also fulfills all requirements of the ATEX Zone 22. The bunker acts as a buffer and thus enables a continuous dosing into the production process.

place of installation: Germany
3
more

Feeding and weighing of shredded scrap metal

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Recycling, Environment, Glass
Type of drive: magnetic vibrator
capacity (t/h): 10 | bulk: shredded metal scrap | density (t/m³): 0,3 - 5 | grain size (mm): 0 - 33, max. 100
function:

Shredded scrap metal is placed with a front end loader into a bunker. The bunker has to be fed continuously by weighing to an existing belt. The bunker stands in an acceptance hall and the very abrasive scrap metal is then further processed inside the hall. Therefore, there was a requirement to avoid dust as much as possible.

solution:

The parameters of the delivered feeder OA 4600 / 700ASS-MVG33-1P are designed exactly to the customer’s requirements. The capacity of the bunker was given as 5.8 m³. The material, which is in contact with the product has to be non-metallic because of the magnetic properties of the scrap metal. An installed water spraying system prevents the formation of dust. The simultaneous weighing is also installed for a continuous filling of the bunker.

usability:

The customer has received a complete solution that enables continuous filling of the bunker by weighing, minimizes dust formation and, thanks to the robust design, also meets the requirements of the abrasive bulk material. The unit was designed to use the best use of the space available.

place of installation: Germany
4
more

Small tubular feeder for chewy candy

Product group: Small conveyor
Industrial process: sorting, dosing, storaging
Industry: Food, Animal Feed
Type of drive: small conveyor drive
capacity (t/h): 660 l/h | bulk: Split of candies | density (t/m³): 0,8 | grain size (mm): 3-4
function:

In a vacuum conveyor for candies the discharge area has to be empty every 3 to 4 minutes. Here, in the case of round candies, 1 to 2 kg of chewy candy pieces (punch residues) are deposited per emptying, which are dosed uniformly into a mixing screw until the next emptying of the vacuum conveyor and thus are to be returned to the production process.

solution:

The customer has received a tubular conveyor with magnetic drive and hopper type KF1 / 100 / D101-T (S). The hopper has a cover to provide a closed system.

usability:

The tube feeder with hopper in stainless steel design was adapted exactly to the situation installed and executed as a closed system for fulfilling all requirements of the food industry. The hopper serves as a buffer for different flow rates and for continuous dosing to the mixing screw.

place of installation: Deutschland
5
more

Trough conveyor for iron ore/coal in a steel plant

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance exciter
capacity (t/h): 2000 t/h | bulk: Iron ore and coal | density (t/m³): Eisenerz: 2,6 bis 3,2t/m³ Kohle:0,9 t/m³ | grain size (mm): Eisenerz: 8 bis 18mm (90%) <8mm (10%); Kohle :2-50mm
function:

The customer required a new transport system solution for his material infeed within his steel plant, as part of this project the customer required a new bunker discharge conveyor. The bunker was located outside and was fed by a bucket unloader. The first priority was that the discharge of the material should not disturb the construction of the bunker or the flow of material. A reconstruction of the existing bunker system was to be avoided. Therefore the conveyors had to be designed for the specific application.

solution:

Two trough conveyors type OA with the length of 3,500 mm and the width of 2,000 mm.

usability:

Due to the high flow rate, the customer received two trough conveyors. They would be positioned parallel to the existing conveyor belt. The installation of each trough conveyor was inclined 12 °. Also due to the high flow rate, unbalance exciter’s were the best solution. The final solution meant that no reconstruction of the existing bunker system were required.

place of installation: Italy
6
more

Dewatering of abrasive granite stones

Product group: Dewatering screens
Industrial process: screening, classifying, dewatering
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: Unbalance motor
capacity (t/h): 200 | bulk: granite | density (t/m³): 1,6 | grain size (mm): 2-20
function:

A French handling company has designed and built a complete granite processing plant for his end customer based in the France. Within the processing plant, the granite stones have to be drained of excess water at various points. For this they sought an efficient solution. It was important that the screen media can be changed, so to reduce downtime.

solution:

The granite stone material is generally greater than 2 mm grain size. This is the perfect situation for the AViTEQ dewatering Screens, which is developed for granulates. They offer the advantage that they can be constructed more easily compared to conventional dewatering screens for sand. As a result, small unbalanced motors can achieve very good performance and also dewatering results. The total of 6 dewatering screens are driven by robust AViTEQ unbalanced motors, which are specially designed for longevity and difficult conditions. The outlet area is protected against wear with Hardox 400 liner plates. The screen decks consists of polyurethane screen media with a mesh width of 4mm x 23mm, which are arranged transversely to the conveying direction. A special easy change system has been installed, which allows a quick and easy change of screen decks. In addition, the complete dewatering screen are completely galvanized. So to reduce corrosion through their service life.

usability:

Through the use of the AViTEQ dewatering screens, the plant builder was able to offer his end customer a dewatering solution that corresponds to his expectations regarding the desired moisture value. The special screen system was also able to meet the requirements of a quick screen deck change. This is complemented by the AViTEQ unbalance motors, which is a perfect investment in the longevity of the plant.

place of installation: France
7
more

Separation of grinding balls and fine calcite

Product group: Linear vibrating screen
Industrial process: screening, classifying, dewatering
Industry: Chemicals, Plastics, Pharmaceuticals
Type of drive: Unbalance motor
capacity (t/h): 110 | bulk: Bulk No. 1: alumina balls No. 2: Calcite | density (t/m³): 2,2 | grain size (mm): 3,5-4,5
function:

Within a production process for Calcite, the coarse-grained bulk material is crushed by a mill with grinding balls. The grinding balls crush the calcite into a very fine proportion (95% <30μ) and in a fraction with broken pieces. The friction of the grinding balls in the mill results in a temperature of 110 ° C in the product mixture. The combination of a high fine content and temperature leads to the fine content adhering to the grinding balls. The customer is now looking for a solution for the following problem. On the one hand, he wants to free the grinding balls from the fine portion and return them back to the mill, since manual cleaning is time-consuming and cost-intensive. He would like to classify the fine part of the fragments. The fine part represents the finished product. The fraction with the broken pieces are useless for further use in the grain size. For this reason, the fragment should be returned to the grinding process in order to reach the correct grain size.

solution:

AViTEQ proposed to the customer a linear vibrating screen driven by unbalanced motors (VSB1500 / 3000-2UVK79W). The screen has 2 fine screen decks made of long-life thin-wire with large open screen area. The upper screen deck has a long mesh of 2 x 6 mm and the lower one a square mesh of 1x1 mm. Two difficulties with respect to the screen had to be solved constructively. The first thing to mention is that the bulk material mixture has a temperature of 110 ° C. As a result of the introduction of heat into the screen decks, a length expansion occurs and the screen deck is in danger of "fluttering" and thereby causing damage to the screen media. Due to an intelligent spring tension, the screen decks does not lose its tension even in the case of a longitudinal expansion. The fine proportion of the calcite (97%

<30μ) is the second problem. The fine proportion in the bulk material mixture tends to blind and block the screen decks and, in conjunction with temperature, also lead to adhesion (caking) to the screen body. Vibration is the ideal solution for this problem. A high acceleration of the screen basket and the screen decks of 4.5 G and a vibration (swinging width) of 8.2 mm at a frequency of 16 2/3 Hz will remove the fine portion from the screen. In order to prevent "caking" in the bottom area of the sieve, the floor was made of highly polished, polished stainless steel (IIIC). The screen is rounded with temperature-resistant sleeves (up to 200 ° C) in the inlet and outlet area.

usability:

The AViTEQ linear tensioning screen can reduce costs and time for the customer. Manual cleaning of the balls in no longer necessary. In addition, thebroken pieces can be returned to the process. This results in less waste product.

place of installation: South Korea
8
more

Spiral conveyor for cooling TPE granulate

Product group: Thermal spiral conveyor
Industrial process: cooling, heating, drying
Industry: Chemicals, Plastics, Pharmaceuticals
Type of drive: Unbalance motor
capacity (t/h): 2,5 | bulk: TPE-Granulat | density (t/m³): 0,5 bis 0,9 | grain size (mm): 2 - 5
function:

TPE granules are thermoplatic elastomers and do not consist of rubber (rubberu), what means that they behave like conventional elastomers, but can be plastically deformed with heat supply what results in a thermoplastic behavior. Within the production process, the hot granules must be cooled down in the core. In addition, the product must overcome a height difference of 4 meters. 

solution:

An AViTEQ spiral conveyor is ideally suited for this task. AViTEQ sold a WF4000 / 890-UVH38W spiral conveyor with double-walled bottoms. According to the invention, the helical conveyor is designed as a cooling conveyor. In this case, the double bottoms are connected in series with rubber hoses and connected to an inlet and outlet system. The helical conveyor has a height of 5630 mm and a winding speed of 890 mm and is made of V2A. The ViwateQ® process has been applied to optimize the surface finish.

usability:

The spiral conveyor is feeding up the product up only within lifting movements as result of the vibration. The TPE granulate is located in the air at 2/3 of the time and can therefore be conveyed upwards in a very sensible. Through the double floors, cold water can be conveyed into the product-contacting floor. This allows the product to be ideally cooled down from its original temperature to a temperature range in which no more deformation takes place.

place of installation: Germany
9
more

Conveyor for humid limestone (steel production)

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: magnetic vibrator
capacity (t/h): 150 | bulk: limestone | density (t/m³): 1,6 | grain size (mm): 250
function:

Lime is used in many ways. In the extraction of iron, lime makes the ore lumpy and highly porous. In the blast furnace, lime is used for binding liquid pig iron from interfering mineral impurities. Regarding this process, the customer needs some trough conveyors to transport the material out of the bunker. The limestone contains a humidity of 3-12%.This leads to adhesions and a blocking of the trough conveyor. This reduces the conveying capacity of the feeder.

solution:

AViTEQ supplied vibrating conveyor with a length of 2070mm and a width of 1300mm (OA2070 / 1300ASC-MVG33-1). The vibration conveyor are excited by a powerful and compact AViTEQ magnetic vibrator. The vibrating conveyor tough were delivered with a ceramic lining and round corners (140mm radius). In order to detect malfunctions at an early stage, a vibration sensor was also installed.

usability:

The lining used by AViTEQ helps to reduce caking and also to reduce wear and tear for the customer. The design optimized trough with rounded edges also minimizes the risk that the material can get stuck in any corner. The sensor can detect any malfunctions of the vibrating conveyor at an early stage. The AViTEQ magnet vibrator offers an optimum acceleration for the bulk material and can be adjusted continuously from 0% -100% so that the material can be dosed ideally.

place of installation: Turkey
10
more

Lineare Vibrating screen for fine slag

Product group: Linear vibrating screen
Industrial process: screening, classifying, dewatering
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): nominal 20 t/h; Spitzen bis 40 t/h | bulk: Slag | density (t/m³): 0,8 - 1,2 t/m³ | grain size (mm): 0 - 12 mm
function:

The product should be screened into two fractions, a fraction of 0-0.3 mm and the second fraction 0.3 - 12 mm.

solution:

The device was designed as a micro sieve with changeable screen decks. The coarse material is larger than 2.5 mm with the first screen deck, the grain size <0.6 mm with the middle screen deck, and the fraction <0.3 mm with the lower screen deck. The screen construction was carried out by a frame construction in which the screen decks are inserted and fixed by the overlying frame or the cover. The complete frames are tensioned with each other by means of threaded rods.

usability:

Screening of very fine material.

place of installation: Switzerland
11
more

Hopper discharge unit for feeding limestone to a belt conveyor

Product group: Hopper discharge unit
Industrial process: Discharging, feeding, conveying
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: Unbalance motor
Product group: Hopper discharge unit
Industrial process: Discharging, feeding, conveying
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: Unbalance motor
capacity (t/h): 750 | bulk: crushed limestone | density (t/m³): 1,5 | grain size (mm): 0-20
function:

The crushed limestone is conveyed into a hopper and should be discharged from there for feeding a belt conveyor

solution:

Use of a Hopper discharge unit

usability:

Improvement of the discharge from the hopper to the following belt conveyor

place of installation: United Arab Emirates
12
more

Weighing / charging of raw meal, cement and slag

Product group: Loss-in-Weight system
Industrial process: weighing
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: small conveyor drive
capacity (t/h): 0,0003 | bulk: Raw meal, cement, broken slag | density (t/m³): 0.9 - 3.0 | grain size (mm): 0 - 4 mm
function:

Weighing and charging different bulk materials, like raw meal, cement and broken slag, while adhering to the special customer requirements for the installation situation and the operation / weighing process. It was important, that the system is closed.

solution:

Totaly closed AViTEQ Loss-in-Weight system Weighing and charging (MiB-KF0,5/265/43V-T0,1)

usability:

• very fine conveying / dosing performance with very compact dimensions

• safe to operate during continuous operation, maintenance-free

• no unintended influence on the conveying speed at different loadings

place of installation: Germany
13
more

Compacting of activated carbon powder

Product group: Vibrating table
Industrial process: compacting, loosening
Industry: Recycling, Environment, Glass
Type of drive: magnetic vibrator
Product group: Vibrating table
Industrial process: compacting, loosening
Industry: Recycling, Environment, Glass
Type of drive: magnetic vibrator
capacity (t/h): 0 | bulk: Activated carbon powder | density (t/m³): 0,2-0,6 | grain size (mm): unbekannt
function:

The interested party wanted to compacting activated carbon powder in a wooden cassette using a vibrating table.

solution:

Experiments with AViTEQ were suggested to the customer. The experiments yielded the desired results. The filling level of the cassette used can be increased after a short time and the cassette does not have to be fixed on the plate. At the smallest oscillation width setting, with an approx. 0.15 mm oscillation width, the desired results are achieved. An AViTEQ vibrating table VT600 / 800-MVC50-4 with table with castors was offered and sold to the customer.

usability:

The customer can now fill his wooden cassettes more heavily. The table is mobile and can be used in various areas of the company. The use of the magnetic vibrator does not require any maintenance intervals. The table is completely maintenance-free and durable.

place of installation: Germany
14
more

Hopper discharge of coal into a vibrating collecting conveyor

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance motor
Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance motor
capacity (t/h): 70 | bulk: Kohle | density (t/m³): 1,1 | grain size (mm): < 10
function:

Vibrating trough conveyor, which are used in a coking plant, are required for a dosing station. Here, the vibrating troughs are to be used for dosing coal. The conveyors should be temperature-resistant and very robust. A high-quality and long-lasting product requires the customer as a requirement of the vibrating troughs. The coal dosing station is located in Ukraine.

solution:

10 AViTEQ vibratory feeders (OA2555 / 950 / 1285ASS-UVF24X) with unbalance motors were offered. The channels are designed in such a way that the higher ambient temperatures do not influence the troughs. The lining is made of V2A (1.4301) and the vibrating troughs are provided with a 3-layer coating. On the outlet side there is a common discharge zone and stowage strips for better distribution of the bulk material in front of the discharge edge.

usability:

The internationally experienced AViTEQ team was also able to meet customer requirements through the help available direct in Ukraine. The delivered AViTEQ trough conveyors are in use.

place of installation: Ukraine
15
more

Feeding of a silo with granulate of a checkweigher

Product group: Tubular feeder
Industrial process: Discharging, feeding, conveying
Industry: Chemicals, Plastics, Pharmaceuticals
Type of drive: magnetic vibrator
capacity (t/h): 5 | bulk: PA granulate unreinforced / reinforced | density (t/m³): 0,5 - 0,75 | grain size (mm): 2.5 - 3 mm x 3mm lang
function:

Transport of PA granulates from an existing storage silo to an existing sample container of a checkweigher over a total distance of 5,275 mm.

solution:

AViTEQ vibrating tubular conveyor (R3490 / 219-2MVD50-4) made of stainless steel 1.4301 with electromagnetic drives over a horizontal total conveying distance of 5,275 mm. Two front-side cleaning openings with central locking for lateral swinging.

usability:

Controlled loading of the sample container of the checkweigher.

place of installation: Germany
16
more

Vibrating screen for classifying fine limestones

Product group: Linear vibrating screen
Industrial process: screening, classifying, dewatering
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance motor
Product group: Linear vibrating screen
Industrial process: screening, classifying, dewatering
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance motor
capacity (t/h): 400 | bulk: Limestone | density (t/m³): 1 | grain size (mm): 0 - 80
function:

During the steel production lime is used in different places. For example, lime is used in steel heaters for separating pig iron and crude steel from interfering components. In addition to different hopper discharge units with unbalance motors and magnetic vibrators, the customer needs a linear vibrating screen for classifying the lime into three fractions. The separation cut should be> 50mm, between 10 and 50 mm and <10 mm. The temperature range in steelworks are between -38 to + 39 ° C.

solution:

AViTEQ chose a linear vibration screen with unbalance motors (VSBO 1600/6000 - ASS - 2UVP119W) as the best solution. The screen has a length of 6000 mm and a width of 1600 mm. As screen insert were used Longitudinal tensioner, which can be quickly removed. The screen holes are long meshes and the material of the screen cover consists of spring steel. The screen is driven by two 6-pole unbalance motors with a speed of 1,000 rpm (corresponds to a vibration frequency of 16.67 Hz). Additional linings made of Hardox 450 help against wear. In order to keep the dust load low, the screen has a dedusting flange for classifiying the dust particles. A special aluminum plate was also used for the inspection covers, which is characterized by its lightness and stability.

usability:

By means of the screen, the customer achieves the desired screen quality and can use the limestone optimally in his process. The screen is designed for longevity and temperature fluctuations. The dedusting prevents dust from spreading in the production environment and the special aluminum honeycomb plate allows for a very easy removal of the inspection cover without loss of sensitivity.

place of installation: Russia
17
more

Feeding forging sticks into a furnace

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance motor
Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance motor
capacity (t/h): 4 | bulk: forging sticks | density (t/m³): Stückgut | grain size (mm): Ø40-110 mm, L=1,5 x Ø bis 600 mm
function:

The forging sticks should be feeded into a hardening furnace. The cycle time should be 6 sec./ pcs. In the production plant, the default 80 DB volume does not exceed.

solution:

An AViTEQ trough conveyor driven by unbalance motors (OA2000 / 300ASS-UVD5Y), which is designed in a V-shape, feeds the forging sticks up to the roller run of the hardening furnace. The forging sticks are fed to the furnace with a certain cycle time. The trough conveyor is controlled by two switching vanes, which tap off the state on the conveyor channel.

usability:

With its robust design of the vibrating trough conveyor, AViTEQ provides a long-lasting feed element, which can be easily controlled via the control system.

place of installation: Germany
18
more

Screening of fine material in recycled wood

Product group: Linear vibrating screen
Industrial process: screening, classifying, dewatering
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): 1,5 | bulk: Biomasseschnitzel | density (t/m³): 0,15 | grain size (mm): 0 - 50 (120)
function:

Within a wood recycling process the fines should be filtered out of shredded wood. The particle sizes are at 20% <5 mm and 80%> 5 mm. The necessary separation size is 5 mm. The wood has a moisture content of 8-12%. Feeding from a screw conveyor vertically downwards. The screen is to be installed outdoors.

solution:

AViTEQ sold a linear vibrating screen (VSB700 / 4000 UVG30W) with unbalanced motors. The screen has a length of 4,000 mm and a width of 700 mm. In order to distribute the material clean over the entire width, distribution panels were used in the inlet section. Rubber inspection covers were integrated in order to perform a quick check of the condition of the screen lining.

usability:

- High screening quality through special screen linings

- Durable and selected for outdoor use unbalanced vibrators

place of installation: Switzerland
19
more

Dosing and weighing of screws and nuts

Product group: Trough conveyor
Industrial process: weighing
Industry: Steel Production, Foundry Technology
Type of drive: magnetic vibrator
Product group: Trough conveyor
Industrial process: weighing
Industry: Steel Production, Foundry Technology
Type of drive: magnetic vibrator
capacity (t/h): 7,2 | bulk: Screws and nuts | density (t/m³): 1,5 - 5 | grain size (mm): M8
function:

The challenge from the customers: Discharging of 2 tones of screws and nuts in portions. A portion (batch) weighs 270 kg. The material may not be damaged during the transport and fine dust particles should be screened. The screws are dosed at the end in a box.

solution:

An AViTEQ vibrating trough conveyor (OA3000 / 1400 700ASG-MVG33-1P) provided with magnetic vibrator and frame has four load cells. The trough has a length of 3000 mm and 1400 mm width. The weighing terminal measures the actual weight of the material (nuts and screws) in the trough. If the material is transported by the vibrations to the end of the chute, the loss of weight is measured. The actual weight of the material is passed through the analog output in the SPSS. At a loss of 270 kg, the vibrating conveyor stops. On the frame a local service module was attached to the switch "Auto / local". There are two variants have been implemented to control: external control (automatic mode) and local control (local operation).

usability:

- Finest dosing by the magnetic vibrator

- Gentle product transport by vibration technology

- Weighing accuracy of + -1%

place of installation: Germany
20
more

Trough conveyor for separating light materials

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): 30 | bulk: shards | density (t/m³): 1 | grain size (mm): 3 - 150
function:

Inside a glass recycling plant, fine snippets to be sorted out from shards. The bulk material (shards are very abrasive.

solution:

AViTEQ provided a vibrating trough conveyor in a specially adapted design (OA 4000/2000 ASS UVN95W). The conveyor trough is 4000 mm long and 2000 mm wide. The material is loaded in the center of the upper section and is distributed inside the two outlets. At the same time air is introduced into the chute to blow light material (paper) upwards. The lightweight material leaves the chute, then through the two upper outlets. The vibrating conveyor is designed in the interior that the material is circulated. Characterized the light material is more easily detected by the air flow. Against the abrasive shards the vibrating chute has integrated with a wear-resistant lining (EIPA 480).

usability:

- Robust and durable design

- Easily removable covers

place of installation: USA
21
more

Fine screening in a processing plant for waste

Product group: Linear vibrating screen
Industrial process: screening, classifying, dewatering
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): 12 | bulk: slag (dry) | density (t/m³): 0,8 - 1,2 | grain size (mm): 30 - 80 mm
function:

Within a waste processing plant, the dry discharged slag is to be prepared so that the elements can be re-sold. To relieve a crusher, the fines should be screened out. Within the individual treatment elements there is an additional negative pressure. The bulk material tends to clog in the screen decks (clogged particles).

solution:

AViTEQ chose a fine liear motion screen with unbalance motors (VSB600 / 2800ASG-UVF24X) with a length of 2800mm and width of 600 mm to solve the task. To ensure the tightness, a dust cover made of aluminum and quick releases was used. The quick releases also help to make a quick change of the screening decks. Against the formation of clogged particles a specially developed screening deck was used.

usability:

- Quick change of the screen lining

- Dust proofing

- Less clogged particles

place of installation: Switzerland
22
more

Hopper discharge unit for a harbor crane on the sea

Product group: Hopper discharge unit
Industrial process: Discharging, feeding, conveying
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: Unbalance motor
capacity (t/h): 1250 | bulk: sulphur, phosphate rock, urea, sand, coal | density (t/m³): 0,74 - 1,6 | grain size (mm): 0 - 75
function:

For a harbor crane a bin discharge unit was needed. The device should have the ATEX explosion protection (ATEX Zone 20 inside, ATEX Zone 21 outside). It was also important that the bin discharge unit is designed to minimize vibrations into the crane and withstands of salty air.

solution:

AViTEQ offered an ATEX certified bin discharge unit with a length of 3000 mm and width of 1600 mm (EX OA3000 / 1600ASF-eUVN95W). In order to avoid vibrations in the crane special ROSTA elements were used. Against the salty air special drives and a special paint were taken for the steel structure.

usability:

High capacity in a small space.

place of installation: Turkey
23
more

Lightweight dewatering screen for porous stones

Product group: Dewatering screens
Industrial process: screening, classifying, dewatering
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: Unbalance motor
capacity (t/h): 5 | bulk: Gravel | density (t/m³): 1,3 | grain size (mm): 8-32
function:

AViTEQ had to supply a dewatering screen for porous materials. The troughout of about 5 t/h of solids and up to 320 m³/h of water was to be realized. The dewatering screen should be built for outdoor installation (Switzerland, 500m above sea level). The screen panels had to be changed quickly.

solution:

AViTEQ dewatering screen (VSW600/1600) with a length of 1600mm and a width of 600mm. The screen was fitted with special screening panels and it was constructively provided a lightweight construction.

usability:

Advantages of lightweight construction:

- Lighter construction (smaller drives)

- Faster delivery time

Advantages of AViTEQ screen panels:

- durable

- Quick and easy replacement of the screen panels

place of installation: Switzerland
24
more

Trough conveyor for hot forging scrap

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance motor
capacity (t/h): 1 Stck. / 6 Sek. | bulk: Forging scrap | density (t/m³): 1 | grain size (mm): 350x50x50
function:

Transport of hot forging scrap from a press with 2 discharges up to a box. The forging scrap (hinges for truck door) have a temperature of 1,200 ° C. The weight per piece is 1.5 kg with dimensions of 350x50x50 mm. Troughput: 1 Hinges / 6 seconds

 

Video

solution:

AViTEQ vibrating conveyor with double channel trough. (UPN 280 / S235JRC ) (OA 3000/750-UVF11W)

usability:

Replacement of 2 chain belts, which needs a very high maintenance. AViTEQ trough conveyor does not require replacement of the gutter trough. Very low maintenance, thereby reducing downtime. Trough and drive console are screwed together with expansion sleeves.

place of installation: France
25
more

Trough conveyors with screening area for scrap metal

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): 1 Stück / 5 sek. | bulk: Scrap metal | density (t/m³): 1 Stück | grain size (mm): 500x500x300
function:

Metallic scrap falling from a scrap cutter through a sloping chute to the ground. From there, the scrap parts has to be transported 5 meters away and additionally small scrap parts and earth are screened. The pieces of scrap are having a weight of 500 kg and 1 piece every 5 seconds are conveyed.

Video

solution:

AViTEQ trough conveyors with grate screening area.

usability:

Many recycling companies integrate this trough conveyor with screening area in their facilities. Advantages for this product compared with a conveyor belt is that the distance will be transported without great wearing and additional screening on the way.

place of installation: France
26
more

Grizzly screen for limestone

Product group: Linear vibrating screen
Industrial process: screening, classifying, dewatering
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: Unbalance exciter
capacity (t/h): 800 | bulk: limestone | density (t/m³): 1,44 | grain size (mm): 1000
function:

Primary system:

  • AViTEQ hopper discharge
  • loading a crusher 1400 mm wide
  • screening separation about 40 mm.
solution:

Grizzly screen type VSR 1300/7500-ASS VU78000 / 8-S08:

 

- huck bold construction

- Entry zone screwed onto section beams 4000 mm long

- 4 deck bar grates arranged in a cascade and with staggered rows (gap width: 35/45 mm)

- Drive: unbalance exciter Fc = 450 kN directly with cardan shaft to a drive motor 45 kW - 1000 U / min driven

usability:

The AViTEQ grizzly screen has to feedthe crusher with a throughput up to 800 t / h. And the grizzly screen has to relieve the crusher of fine material.

place of installation: Algeria
27
more

Part of a Recycling Waste Processing plant

Product group: Trough conveyor
Industrial process: screening, classifying, dewatering
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): 1 | bulk: Müllschlacke | density (t/m³): unterschiedlich | grain size (mm): 0-2
function:

Discharge of 300-400°C of hot waste after incinerator and transport to vibrating screen.

solution:

2-way-chute in the inlet area of unbalanced driven AViTEQ conveyor for emergency case, camera controlled transport to a AViTEQ screen (to screen out >2mm waste), transport of the oversize waste through 20m AViTEQ long distance conveyor type OL with exciter drive, big parts of waste can be removed by means of moveable cover section, execution allows explosion due to special covered explosion opening.

usability:

Because of dry waste process instead of wet handling is more simple.

place of installation: Switzerland
28
more

Reversible conveyor for hot foundry sand

Product group: Reversible trough/tubular conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: Unbalance motor
capacity (t/h): 30 | bulk: foundry sand | density (t/m³): 1,2 | grain size (mm): 1
function:

Transport of foundry sand into 2 directions, capacity 30 t/h, sand temperature 200°C.

solution:

Reversible conveyor type OAR 5196/600 ASS-U-motors. Trough c/w extensible liner inserts because of temperature. Special design of trough with inclined both sides. Driven by 3 unbalanced motors.

usability:

- reduced installation height due to reversible operation of the conveyor

- high life cycle.

place of installation: Germany
29
more

Filling of salad cups with spices

Product group: Small conveyor
Industrial process: Discharging, feeding, conveying
Industry: Food, Animal Feed
Type of drive: small conveyor drive
capacity (t/h): 0,1 | bulk: Spices | density (t/m³): 1 | grain size (mm): 1
function:

Flling of 4 salad cups which are placed in a rotating plate. Product is chives, dill, red pepper granule and chili pepper.

solution:

Small conveyor (KF6 – CR/98S/202) with trough which is divided into 4 tracks by means of continued welded strips. Outlet nozzles c/w fasteners for cups. Drive with chemical nickel-plated surface.

usability:

- typical advantages of magnetic drive

- easy to clean

- equal spread of the products

- 1 unit instead of 4

place of installation: Netherlands
30
more

Tube feeder for milk powder

Product group: Tubular feeder
Industrial process: Discharging, feeding, conveying
Industry: Food, Animal Feed
Type of drive: magnetic vibrator
capacity (t/h): 0,1 | bulk: milk powder | density (t/m³): 0,25 | grain size (mm): unter 1
function:

discharge of milk powder after bunker with bucket wheel and dosing with high capacitiy of 40 m3/h (grain size – 1mm, 0,25 t/m³ bulk density).

solution:

Tube feeder with a length of 4630mm and a width of 406mm, driven by a magnetic vibrator with a frequency of 33Hz (MVH33). With surface roughness of 0,2-0,3 μm, continues welding, keel hermetic closed and welded to the tube, special tube covers.

usability:

- Staubdichtes System

- Vorteile der MV-Technik

- Einfache Reinigung durch Spezialdeckel

place of installation: Netherlands
31
more

Dosing PUR-waste to a mill

Product group: Small conveyor
Industrial process: Discharging, feeding, conveying
Industry: Recycling, Environment, Glass
Type of drive: small conveyor drive
capacity (t/h): 1 | bulk: PUR-waste | density (t/m³): 0,6 | grain size (mm): 0-10
function:

Dosing of 1 t/h PUR-waste (grain size 0-10 mm, bulk density 0,6 kg/dm3) to a mill.

solution:

eKF12/1180/300-T dust tight closed trough made from stainless steel c/w storage hopper.

usability:

takes care of environment operation

explosion proof execution according to zone 21 of ATEX

place of installation: Germany
32
more

Storage and conveying device for catalyst parts

Product group: Trough conveyor
Industrial process: sorting, dosing, storaging
Industry: Chemicals, Plastics, Pharmaceuticals
Type of drive: Unbalance motor
capacity (t/h): 0,450 | bulk: Catalyst parts | density (t/m³): Stück | grain size (mm): 10
function:

450 kg / h catalyst parts comes from a closed pipe system connected with compensators. The vibrating trough conveyor in an enclosed design served as a buffer.

solution:

Vibrating Conveyor trough in dustproof special design according image. Execution of stainless steel with flange.

usability:

Storage and conveying in one device. Space and cost saving.

place of installation: Germany
33
more

Hopper discharge unit in a steel plant for alloyes

Product group: Hopper discharge unit
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: magnetic vibrator
capacity (t/h): 100 | bulk: ferro alloyes | density (t/m³): 2 | grain size (mm): 5 - 60
function:

Hopper discharge of ferro alloyes in a steelmill with environmental temperature between –50°C up to +150°C.

solution:

OA 1320/420ASS MVE50-4 trough feeder and AB 400/400/1000 ASS discharge chute feeder driven by one off magnetic vibrator in tropical finish c/w special connection cable made of silicon. Trough made from special steel no. 1.0566 because of temperature –50° C.

usability:

Well known advantages of magnetic vibrator suitable for extreme environment.

place of installation: Russia
34
more

Trough feeder for forge parts

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: magnetic vibrator
capacity (t/h): 1 Stck. / 5 sek. | bulk: Forge parts | density (t/m³): Stück/piece | grain size (mm): bis 500
function:

Transport of forge parts from a big bowl feeder to heating oven. Forge parts 22-80mm diameter, length 70-500mm.

solution:

Trough feeder type OA1450/198-DY with steel liner and damping sandwich against noise, trough with v-shape for single transport mode.

usability:

Controlled feed into the oven for even and effective heating procedure. Well known advantages of magnetic drive.

place of installation: worldwide
35
more

heat exchange process machine for vanadium / nickelash

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Steel Production, Foundry Technology
Type of drive: magnetic vibrator
capacity (t/h): 2 | bulk: Vanadium / nickelash | density (t/m³): 1 | grain size (mm): 0,02
function:

Indirect cooling of 2 t/h (≅ 2 m³/h) of vanadium and nickelash. Product comes from discharge tube of the oven and should be cooled down fromb 220°C to 80°C.

solution:

AViTEQ cooling conveyor type OAW-1000-UVG 21W. Dust tight execution, trough with screening area at the outlet position for screening out of oversize product (only some parts), trough c/w cover and quick acting clamping system and inspection openings. Driven by 2 off motors with steep acting line. To achieve longer residential time of the product for cooling, trough with 3 independent cooling inserts laser welded, trough made from stainless steel.

usability:

- high causing efficiency due to compact design

- easy handling because of independent inserts

- high resistance against leakage because of the laser welding

place of installation: Austria
36
more

Dewatering screen for kaolin

Product group: Dewatering screens
Industrial process: screening, classifying, dewatering
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: Unbalance motor
capacity (t/h): 8 | bulk: Kaolin | density (t/m³): 0,5 | grain size (mm): 0,05
function:

wet screening of 8 t/h kaolin (100% - 50 micron) c/w 30 m3/h water. Cutpoint is 0,2 mm.

solution:

AViTEQ screen type VSW 1200/2500 – UVG38X with stationary installed shower nozzles. Screen body c/w inserts as wedge wire type with 0,2 mm slot width.

usability:

- Smaller screen area compared with the existing stationary

- screen decks higher screen efficiency

- lower process costs

place of installation: Southern France
37
more

Trough conveyor for woodrecycling

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): 50 | bulk: mixed wood | density (t/m³): 0,2 | grain size (mm): 0-350
function:

Transport of 50 t/h mixed wood installed in recycling plant, grain size up to 350 mm, including possibility by means of perforated plate for screening.

solution:

AViTEQ Trough conveyor with length of 3500mm and 2500mm and a width of 1400mm. Spezial lining an two unbalanced motors (UVH-46W). Trough is 500 mm high and supported on compression springs.

usability:

almost maintenance free operation designed for heavy duty and reliable operation.

place of installation: Germany
38
more

Fluid bed dryer for PET-Flakes

Product group: Vibrating fluid-bed system
Industrial process: cooling, heating, drying
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): 5 | bulk: PET-Flakes | density (t/m³): 0,3 | grain size (mm): 30
function:

Drying of 5 t/h plastic waste (PET-flakes, 30x30 mm grain size, 0,3 t/m3 bulk density from 14% moisture to 5% rest moisture).

solution:

VF 1250/4950 – UVH46W c/w feeder type OA 1600/800 – UVF11W including steel structure. Fluidbed type VF with perforated plate (conidur). Process requires 9000 m³/h hot air with 120°C temperature.

usability:

Increased efficiency due to direct heating process and therefore lower process costs.

place of installation: France
39
more

Trough feeder (Heavy duty version) for potash salt

Product group: Hopper discharge unit
Industrial process: Discharging, feeding, conveying
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: magnetic vibrator
capacity (t/h): 1200 | bulk: Potash salt | density (t/m³): 1,25 | grain size (mm): 0-300
function:

Hopper discharge of 1200 t/h potash salt (1,25 t/m³ bulk density, 0-10 mm grain size) from underground to belt conveyor.

solution:

Hopper discharge unit typ OAT with a length of 3000mm and a width of 2000. Heavy duty feeder driven by 2 magnetic vibrators 33 Hz type (MVH33-1). Sectional trough divided in two pieces.

usability:

- high availability

- advantages of magnetic drives

- emergency operation in case of shut down of one of the

- drives possible (up to 70% capacity)

- due to sectional trough easy to handle in underground

place of installation: Germany - underground section
40
more

Hopper Vibrator for coal trains

Product group: Bin activator
Industrial process: compacting, loosening
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: magnetic vibrator
capacity (t/h): - | bulk: Coal | density (t/m³): 0,64 | grain size (mm): 50
function:

Magnetic vibrator type MVE50-4 c/w mechanical system for contact with waggon. Vibration discharge aid for unloading of coal waggon.

solution:

The vibrator will be pressed by means of mechanical system to the waggon. Under vibration the waggon will be unloaded and cleaned from rest of coal.

usability:

Improved unloading of waggon and therefore optimised discharge process.

place of installation: Russland
41
more

Compacting of nuclear waste

Product group: Bin activator
Industrial process: compacting, loosening
Industry: Recycling, Environment, Glass
Type of drive: Unbalance motor
capacity (t/h): - | bulk: Nuclear waste | density (t/m³): - | grain size (mm): -
function:

Contaminated nuclear waste has to be fixed in concrete. The concrete should be massive without holes or bubbles.

solution:

Container will be shaken during filling by means of unbalanced motor inside the soft concrete. Afterwards the motor has to be handled and stored together with the concrete according the laws.

usability:

Due to the compacting process the quality of concrete achieves the required technical figures of the law.

place of installation: Germany
42
more

Trough conveyor for limestone

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: Unbalance motor
capacity (t/h): 25 | bulk: limestone | density (t/m³): 0,8 | grain size (mm): 0-100
function:

Transport of 25 t/h limestone (0,8 t/m3 bulk density, grain size 0-100 mm) from dosing feeder. Alternative discharge to mixing plant.

solution:

trough conveyor with a length of 4000 and a width of 650. Driven by 2 motors from above, pneumatic activated gate in the area of inlet.

usability:

Safe of space due to the possible two off discharge possibilities.

place of installation: Egypt (sugar plant)
43
more

Screening of cement

Product group: Parts conveyor
Industrial process: screening, classifying, dewatering
Industry: Construction, Quarries, Pits, Mining, Cement
Type of drive: parts conveyor drive
capacity (t/h): - | bulk: Cement | density (t/m³): - | grain size (mm): -
function:

Screening of cement with splitting at (width) 40μ with a output of 60kgs/h. For easy cleaning, the screen moduls can be taken out to the side.

solution:

Screen on basis of a part conveyor feeder in modular design. Enables a fast change of the screen moduls. To avoid block of the screen, a cleaning system by means of rubber balls has been installed directly below the screen. To avoid caking of the smaller particles below the screen, a filter has been installed as the bottom plate. Using compressed air, the particles can be removed and will be brought out of the machine. (VSRD-400-1/TFH400-L-S50 (#50645))

usability:

- Compact and versatile screening machine for fast change of the screen moduls.

- Target product: fine bulk material

- Used at: Quality control production

place of installation: Germany
44
more

Feeder for rawsalt

Product group: Trough conveyor
Industrial process: Discharging, feeding, conveying
Industry: Food, Animal Feed
Type of drive: magnetic vibrator
capacity (t/h): 600 | bulk: Rawsalt | density (t/m³): 1,4 | grain size (mm): 0-150
function:

Discharge of 600 t/h rawsalt and feed to beltconveyor (grain size 0-150mm, single grain up to 300mm, bulk density 1,4 t/m³). Process target is massflow of salt in the existing bunker.

solution:

OA2670/1600ASS-MVH33 c/w bunker discharge chute, gate to adjust the layer hight, dustsealing system Trellebourg, controlled massflow in connection with vibrated bunker discharge chute.

usability:

Guaranteed massflow in the bunker, optimal dosing through magnetic drive.

place of installation: Germany underground (-890m)
45
more

Conveyor designed for cooling of carborundum

Product group: Vibrating fluid-bed system
Industrial process: cooling, heating, drying
Industry: Chemicals, Plastics, Pharmaceuticals
Type of drive: Unbalance motor
capacity (t/h): 1,5 | bulk: carborundum | density (t/m³): 1,7 | grain size (mm): 1,2
function:

A capacity of 1500 kg/h carborundum with 200°C temperature has to be cooled down to 50°C (+- 30°C).

solution:

Operation of 2 conveyors type OAOW 3580/900 driven by 2 unbalanced motors type UVH38W, conveyor body made from stainless steel, dust tight execution including inspection openings, indirect water cooling (5,5 m³/h water each conveyor) by means of laser welded cooling inserts

usability:

High efficiency and reduced required installation space due to compact design. Reliable system because of laser welding

place of installation: Austria
46
more

Hopper discharging of medical tablets

Product group: Small conveyor
Industrial process: Discharging, feeding, conveying
Industry: Chemicals, Plastics, Pharmaceuticals
Type of drive: small conveyor drive
capacity (t/h): 2 | bulk: Tabletts | density (t/m³): 0,79 | grain size (mm): 10
function:

Bunker discharge of 2000 kg/h easy conveyable product (medical tablets) bulk density 0,79 kg/dm3.

solution:

Trough made from stainless steel c/w round shaped inlet nozzle. Trough c/w oval shaped outlet nozzle. Trough covered with opening (glass covered) for cleaning including quick acting clamping system. Max. possible capacity 30m3/h. (KF Typ KF24/1000/460)

usability:

- low installation height required even with biggertrough dimension

- Advantages of dosing with magnetic drive.

place of installation: Switzerland
47
more

Spreading of toppings on cookies

Product group: Small conveyor
Industrial process: spreading
Industry: Food, Animal Feed
Type of drive: small conveyor drive
capacity (t/h): 0,15 | bulk: Stück / piece | density (t/m³): 1 | grain size (mm): 5
function:

Spreading of hazelnuts and raisins as well as crushed sweets and smarties onto biscuits over 1000 mm width.

solution:

small conveyor (KF12 – ÜK/1300/200) driven from above, trough made of metal sheet with special surface and PTFE coated against stick.

usability:

- small height of fall to take care of the biscuits

- layer height adjustable

- big spread width

place of installation: Netherlands