our use case

A dumping mechanism charges the electroplating barrel, the system first feeds the raw materials into the receiving trough of the dumping mechanism through the vibrating feeder, and through the weighing system of the dumping device, the vibrating feeder can accurately control the amount of material fed, and the automatic loading system makes man-machine friendly through signal exchange. To operate, simply pour the material directly from the totes into the storage hopper above the vibratory feeder. When the dump mechanism chute is subjected to a set weight of material, the flap valve of the vibratory feeding system closes quickly.

AViTEQ bin unloader improves the conveying efficiency of the system, the operator does not need to manually weigh the weight of raw materials on site, through electromagnetic vibration control, to achieve stepless speed regulation, accurate control of raw material conveying volume, and high wear resistance, can be used for 15 years, maintenance cost is very low.

A battery recycling system that processes 20 tons of used batteries per hour. When used batteries are separated and shredded in centrifuges and crushers, they contain specific elemental bulk materials, such as lead, which are sent to the furnace for recycling.

In order to meet the customer's needs, AViTEQ produced a vibratory feeder (OA7500/800-UVP85V) with a total length of 7.5 meters. By vibrating, it transports the bulk material containing lead to the furnace in an orderly manner for recycling. In the discharge area of the front passage into the furnace, a discharge nozzle made of highly heat-resistant stainless steel is bolted into the furnace, and a frequency converter is also installed for easy adjustment.

Through frequency conversion adjustment, the bulk material can be conveyed to the furnace in an orderly manner, which can also overcome the limitation of 7.5 meters of conveying distance, and the specially designed outlet area can withstand the temperature in the furnace, and can also be replaced, so that there is no need to purchase a complete set of feeders when the production line is rebuilt, so as to save the transformation cost.

The customer said that according to local laws, the drilling fluid must be separated from the drilling mud generated by the land drilling, which requires a dewatering screen and horizontal arrangement, or it can be set into an inclined shape according to the on-site tilting equipment to realize the separation of the drilling fluid and the drilling mud, and the customer provides its own screen lining.

AViTEQ provided the customer with a dewatering screen model number VSW640/2750-UVF24X for separating the drilling fluid from the mud, the tank width is 640mm, the length is 2750mm, driven by two vibrating motors, the screen lining is designed as a mesh structure, polyurethane material.

customer obtained a very important piece of equipment, a dewatering screen, for the separation and recovery of drilling fluids during horizontal directional drilling. With the dewatering screen, the on-site water circulation does not create unnecessary burdens, and the drilling fluid can also be recycled directly. As a result, legal and regulatory requirements, resource recycling, sustainable development and economics are fully guaranteed.

bulk plant protein discharged from the silo requires all fine particles to be separated from the coarse particles for further processing. Very good sealing and economical cleaning intervals are the basic requirements for this screening task. Multihead weigher feeding also requires conveying equipment that can quickly switch between start and stop.

AViTEQ provides customers with a vibrating screen model of OLR 500/2500- 2mv421/16, 500mm wide and 2500mm long, driven by electromagnetic vibrator, and controlled vibration frequency conversion. Due to the high QS2.1 standard in the food industry, the tank and cover are made of 316 stainless steel, which is electrochemically polished. The liner groove structure of the vibrating screen lining improves sealing, the flapping ball ensures uninterrupted net cleaning, and the use of ergonomic quick-release fasteners all ensure a longer cleaning cycle.

The vibrating screen has low energy consumption, quiet operation, very soft conveying process, good sealing, flat design, and tight structure. A good seal ensures complete product purity, covers a wide range of processing capacities, and features a fast start-stop response that provides the necessary flexibility for the process line.

The customer procured additives for the production of dog food nationwide in a 25kg package to be received. From the perspective of quality assurance factors, these raw materials need to be screened for protective screening to remove foreign objects (e.g. fishing nets, metal parts, etc.). Depending on the needs of the production line, the safety screen needs to be mobile.

AViTEQ offers its customers a light feeder model KF12 with a screen tank length of 1200 mm and a width of 300 mm. The tank body is made of 304 stainless steel, which is electrochemically polished, and the bottom plate of the discharge area has round holes with a diameter of 3-5mm to sieve out large particles of foreign matter. The frame of the feeder is made of 304 stainless steel and has an electrochemically polished sliding door that allows the height of the equipment to be adjusted and can be moved.

The lightweight feeder meets the customer's expected quality requirements, and the mobile design increases the flexibility of the production process.

truck transports the rocks to the accumulation and the grab grabs the rocks and puts them into the crusher. In the process from feeding to crushing, the small and medium-sized particles that have been broken need to be screened out, and the large particles re-enter the crusher. At this point, you need to use GRIZZLY lolsticks.

AViTEQ supplied the customer with a 1,800 mm wide and 4,750 mm long linear vibrating screen, installed between the grab machine and the crusher, which was driven by a linear shaker. In order to alleviate the impact of rock impact on the tank, the tank is equipped with a rubber coating. The rod screen separates the small and medium particles from the large particles, and only the large particles are re-conveyed to the crusher, and the small and medium particles are transferred to the next processing process through the belt conveyor.

the rock crushing process, the core issue that customers are most concerned about is the working time of the crusher. In the crushing process, there is no need to process small and medium-sized particles, and the AViTEQ linear vibrating screen is installed, which reduces the energy consumption of the crusher, protects the crusher from the workload, and also saves time.

customer already had a vibrating screen in use, but it needed to be improved, the inner lining of the screen needed to be cleaned frequently, and a large amount of residue was found on the stiffeners in the conveying trough; There were also problems at the outlet of the tank, which often led to material clogging due to the freezing of the temperature difference between the blanking port and the downstream chiller.

customer got a trough feeder from us, model OA3900/800-UVG30W, made of 304 stainless steel, the screen is only set at the front end of the trough on our equipment, and the rear end is a structurally formed metal plate. The tank is designed to minimize stiffeners. In addition, the outlet end of the feeder is heated by a heating device.

Thanks to the reduced number of frits, the cleaning effort required is now significantly reduced. Due to the special structural design, the dirt problem on the stiffener is also completely eliminated. The end sheet metal design and the heating of the outlet of the refrigerator eliminate the phenomenon of ice and lumps, so that the downtime of the entire production line is greatly reduced.

potato production process needs to be cleaned with a large amount of high-pressure water before entering the next process. Because of the large amount of water required, it must be recycled as much as possible, which means that the recycled water must be cleaned over and over again, allowing only particles smaller than 1.6mm to remain in the water, and all larger particles are screened out.

Cleaning water in production has become more recycled for a longer period of time, the need for water consumption has been greatly reduced, and the entire production process has become more sustainable and economical.

In the production process, the customer needs to convey the granulated fragile oat kernels upwards and cool them down at the same time for finally bagging at the right temperature, and needs to provide a solution.

advantage of the vibratory screw elevator is that it can handle the more fragile products and cool them down at the same time. Each spiral groove base can also be cooled separately for very good temperature control. The use of screw elevators in the grain cooling bagging process can effectively control costs and have a long product life.

  The shelled shrimp need to be screened out and fed to the sorter in a single layer of tiling.

AViTEQ provides customers with a resonant feeder with a guide arm structure model number OLR1200/2000, equipped with two stainless steel unbalance-motors, the conveyor trough is made of 316 food grade stainless steel, and the trough inlet is equipped with a manifold plate. Use to quickly spread the shrimp flat.

  A feeder is required, which is used to separate the castings

In order to meet the installation conditions in the field, AViTEQ designed a KF12/ 1300/500/360compact-linear-feeder with dual drivers and a single controller SRA-C50 / 01-1-1 wiring control.

In order to meet the installation conditions in the field, AViTEQ designed a KF12/ 1300/500/360compact-linear-feeder for the customer, equipped with dual drivers and wired control with a controller SRA-C50 / 01-1-1.

  The silica granules need to be conveyed in the environment of explosion-proof zone 22, in this case, the bulk material is fed through the hopper, the hopper outlet is equipped with a layer height adjuster, and the top is protected by foreign matter, and the bulk material enters the production process after the measurement is completed in a closed system.

The customer purchased an electromagnetically driven small tubular feeder from us, model eKF6/630/D114-T50, which is certified for use in the explosion-proof class 22 area. The feed compartment is not closed, and for safety reasons, a foreign object ingress protection device is installed. The round outlet is sealed with a sleeve type soft joint to form a completely enclosed system.

explosion-proof tubular feeder with stainless steel silo is designed to meet the special installation environment and closed system requirements, it fully meets the requirements of ATEX standard zone 22 explosion-proof, the silo acts as a buffer in the process, making continuous metering and feeding possible.

The metal fragments are dumped into a silo by a dump forklift and then conveyed to the downstream belt conveyor via a reversible-troughtubular-feeder at the bottom. At the same time, in order to ensure the continuous replenishment of the silo, a weighing system needs to be configured. The silo mechanism is located in a scrap reception hall, which is also the place where these very abrasive materials are processed in depth, so maximum dust suppression is also a very important process requirement.

  AViTEQ provides the customer with an electromagnetic vibration feeder model OA 4600/700ASS-MVG33-1P, the performance parameters of which are designed to fully comply with the customer's needs, the capacity of the silo is designed to be 5.8 m³, due to the magnetic characteristics of some metal fragments, the contact part between the silo wall and the material must be made of non-metallic material. In order to prevent dust, the system is equipped with an atomizing sprinkler system. The real-time weighing system ensures uninterrupted replenishment of the silo.

customer got a complete solution, which can realize continuous feeding of the silo by weighing; Minimizes the formation of dust; The rugged design meets the needs of equipment with highly abrasive materials and is designed to maximize the use of existing indoor space.

  In the production of chewable sugar, the discharge chamber of the vacuum conveyor conveying the chewable candy is emptied in a cycle of 3 to 4 minutes. In the production of round candies, 1 to 2 kg of chewable sugar crumbs (residues formed by impact) are produced every two venting cycles. The customer needs to synchronize the crushed pellets to a screw mixer at a constant speed during each cycle to be put back into production as raw materials.

AViTEQ supplied the customer with a set of electromagnetic vibrating tubular feeders, model KF1/100/D101-T(S), with a hopper with a bolt-mounted roof plate and a feed nozzle to form a closed system.

the tubular feeder and the hopper are made of stainless steel, which fully meets the special needs of the installation site and forms a closed system to fully meet the requirements of the food industry. The hopper acts as a buffer that adapts to different feed rates, ensuring a constant feed speed to the screw mixer.

The customer needed a new conveyor system to address material reception in their steel mill and, as part of the project, needed a new bin discharger. The silo is set up outdoors and is fed by the grab. The customer asked us to make sure that the structure of the silo was not changed, that the material flow line in operation was not affected, and that the reconstruction of the existing silo was avoided, so the conveying equipment had to be customized to the site conditions.

AViTEQ supplied the customer with an OA type two-trough conveyor with a length of 3500 mm and a width of 2000 mm.

Due to the high conveying volume, the customer receives two reversible-troughtubular-feeders, which will be installed parallel to the existing conveyor belt, each with an installation inclination of 12°. In addition, in order to meet the high conveying capacity, the linear unbalance-exciter was selected as the best solution. The final solution perfectly achieves the goal of not destroying the existing silo system.

  A France design firm designed and built a complete granite processing plant for his France end customer. In the processing plant, the granite stone head has to drain excess water during the various processes. To do this, they needed to find an effective solution that could remove moisture from the media, which would reduce the downtime of the process.

AViTEQ offers customers a dewatering-screen with granularity greater than 2 mm in granite stone, which perfectly fits the AViTEQdewatering-screen application. Compared to the traditional sand and gravel dewatering-screen, the AViTEQdewatering-screen has better performance. The small unbalance-motor is a good dewatering effect, the 6 dewatering-screens are driven by powerful AViTEQ vibration motors, the outlet area is equipped with Hardox 400 liners for wear resistance, and the transversely arranged stencils along the conveyor direction are made up of polyurethane mesh media with a mesh of 4 mm × 23 mm, which can be quickly replaced. In addition, the dewatering-screen is made of galvanized material, which enhances corrosion resistance and extends service life.

  With the use of AViTEQdewatering-screen, plant builders are able to provide their end customers with a dewatering solution that meets their desired humidity values. The special screen system also meets the requirements for quick screen changes. The AViTEQunbalance-motor is used to ensure the service life of the system.

  In the production process of calcite, the bulk material of coarse granularity is crushed by the grinding ball in the ball mill, and the grinding ball crushes the calcite into very fine parts (95% <30μ), and the friction of the grinding ball in the ball mill makes the temperature of the product mixture reach 110 °C, and the high content of fine grains and high temperature can easily lead to the adsorption of fine particles on the grinding ball. Due to the long and costly manual cleaning, the customer was looking for a solution to separate the grinding balls from the fines and return them to the ball mill for circulation, while he wanted to separate the fragments from the calcite and the fine powder, the fine part represents the good product, and the residual fragments are returned to the grinding process and ground again to achieve the correct granularity.

  AViTEQ offers its customers linear vibrating screens (VSB1500/3000-2UVK79W) with vibratory motor drive, each with 2 fine screens made of highly wear-resistant fine steel wires with high porosity and 2 × 6 mm long mesh for the upper screen and 1 × 1 mm square mesh for the lower screen. The first difficulty is that the temperature of the mixed material is 110 °C, and the heat conducted to the screen can quickly cause the screen to expand and lengthen, causing flutter and causing the screen to break, due to the use of intelligent spring tension system design, even if the screen expands longitudinally, it will not lose tension. The high proportion of calcite fine powder (97%<30μ) is the second difficulty, which is easy to block the mesh, and at the same time, due to the high temperature, it is easy to form a knot on the sieve body, and the use of vibration can solve this problem, the linear-vibrating-screen adopts an acceleration of 4.5 G, an amplitude of 8.2 mm, and a frequency of 16 2/3 Hz, which can well screen out a large proportion of fine particles without blocking the hole. In order to prevent the material from forming a knot at the bottom of the screen box, the base plate is made of high-polished stainless steel (IIIC). The inlet and outlet of the linear-vibrating-screen are made of a flexible round sleeve with a temperature resistance of up to 200°C.

AViTEQlinear-vibrating-screen reduces line costs for customers, saves time, and eliminates the need for manual cleaning. In addition, calcite fragments can be returned to the grinding process, reducing scrap.

  TPE is a thermoplastic elastomer material that does not contain rubber components and can be plastically deformed by heating, resulting in thermoplastic behavior. During the production process, the hot pellets must be cooled from the outside to the inside of the production line. In addition, it needs to be raised by 4 meters.

AViTEQ's vibrating vertical screw hoist is ideal for this type of application, and we offer our customers a screw hoist with a double water jacket model WF4000/890-UVH38W, which is designed as a conveyor with cooling according to the idea. The double-layer water clamps are connected in series by a hose and connected to the cooling water inlet and outlet line system. With a height of 5,630 mm and a spanspan diameter of 890 mm, the spiral elevator is made of stainless steel and has been optimised for surface finish using the ViwateQ® process.

screw elevator conveys the material upwards through the lifting movement generated by vibration, and the TPE particles are in the state of being thrown forward in the air for 2/3 of the time after being lifted, so as to realize the function of climbing upward, and the double-layer water jacket transports the cooling water to the bottom plate of the conveying trough in contact with the material. Cools the material from its initial temperature to a temperature where it no longer deforms or sticks.

  Lime has many uses, and in the process of ironmaking, lime gives the ore a porous lump shape. In the blast furnace, liquid pig iron is separated from mineral impurities with lime. In this process, the customer needs a reversible-troughtubular-feeder to transport the material out of the silo. It is necessary to consider the humidity of 3-12% of limestone, which is easy to cause the blockage of the reversible-troughtubular-feeder and reduce the conveying capacity of the feeder.

AViTEQ offers customers a reversible-troughtubular-feeder with a length of 2070mm and a width of 1300mm (OA2070/1300ASC-MVG33-1). The feeder is driven by the powerful and compact AViTEQmagnetic-vibrator with a ceramic lining with a radius of 140 mm and vibration sensors to monitor the operating conditions.

  The material is measured and discharged from the silo, and the conveying volume must be controllable in the range of 0~100%. After the silo is discharged, the material is sent to the downstream belt conveyor.

Because of the requirement that the discharge speed is 0~100% adjustable, the conventional inertial vibration feeder cannot do it. The customer used an AViTEQ bin unloader with two large magnetic-vibrators. The reasons why the feeder conveyor chute needs to be equipped with two magnetic-vibrators are:1. Achieve the large groove width required by the customer; 2. Achieve the conveying volume required by the customer.

task of precise feeding of the downstream belt conveyor is fully ensured. Due to the double-spell structure design of the tank, in the event of the failure of one of the electromagnetic vibrators, the equipment can still obtain 70% of the maximum conveying capacity of the processing capability.

Conveying very light materials from the scraper onto the belt conveyor.

By installing a reversible-troughtubular-feeder with flutter assembly, the lightweight material coming out of the scraper can be evenly discharged. This solution ensures the task of improving the downstream conveyor belt.

By using the reversible-troughtubular-feeder, the conveyor path is deflected 90° and evenly transported to the conveyor belt downstream.

According to the customer's special requirements for installation, operation and weighing process, different bulk materials, raw meal, cement, crushed slag, etc., must be weighed and fed, which must be a closed system.

  AViTEQ offers its customers a loss-in-weight-system with the model MIB-KF0,5/265/43V-T0,1.

• Compact size, stable conveying/feeding function

• Safe operation and maintenance-free during continuous operation

• No additional impact on conveying speed under different loads

customer needs to screen the slag and crushed material into two parts, one with a particle size of 0-0.3 mm and the other with a particle size of 0.3-12 mm.

  AViTEQ offers its customers a linear vibrating screen with replaceable micro-screens, which screen coarse material with a particle size of more than 2.5 mm on the first side, fractions with a particle size of less than 0.6 mm on the intermediate screen surface, and a particle size of less than 0.3 mm on the lower screen. The whole set of products adopts frame structure design, the screen is inserted into the frame and fixed with a cover plate, and the whole frame is tightened and fixed by a threaded rod.

For sieving very fine bulk particles.

  The crushed limestone is conveyed to the hopper, which should be discharged from the hopper and sent to the belt conveyor

AViTEQ provides hopper-discharge-unit to customers.

Improved discharge from the hopper to the belt conveyor

Interested customers need to use vibrating-table to tamp activated carbon powder in a wooden box

  Trials at AViTEQ are recommended to the customer. The experiment brought the desired results. The filling level of the box can be increased in a very short time, and the box does not have to be fixed on the countertop. The desired effect can be achieved with the smallest amplitude and a vibration width of approx. 0.15 mm. As a result, a vibrating-table VT600/800-MVC50-4 with castors was offered and sold to the customer.

Customers can now fill their wooden boxes more often. The table is movable and can be used in different parts of the company. By using Magnetic-Vibrator, there is no need to worry about maintenance. The vibrating-table is completely maintenance-free and durable.

  Reversible-troughtubular-feeder for dosing coal in coking plants. The customer had high requirements for the feeder, which was robust and resistant to high temperatures, and could be used for a long time, and the project was located in Ukraine.

AViTEQ supplied the customer with 10 reversible-troughtubular-feeders (OA2555/950/1285ASS-UVF24X) equipped with unbalance-motor. The tank is designed to withstand high temperatures, is coated with three coatings, and is lined with 304 stainless steel. In order to discharge evenly, a wide discharge port is designed.

AViTEQ team has international case design experience to meet the requirements of Ukraine customers, and these reversible-troughtubular-feeders are currently in use.

granules were conveyed from the existing silo to the checkweigher silo over a distance of 5275 mm.

AViTEQ provides customers with a vibratory-tubular-feeder (R3490/219-2MVD50-4) made of stainless steel, equipped with electromagnetic drivers, and a horizontal conveying distance of 5275mm. Two cleanable openings at the front with a central lock allow for lateral swinging.

Quantity control of materials conveyed to checkweighing.

  Lime is used in all aspects of steel production, for example, in blast furnaces to remove unwanted components from pig iron and crude steel. In addition to using a hopper discharge device with unbalance-motor and magnetic-vibrator drives, the customer also needs a linear vibrating screen to divide the lime into three categories: more than 50mm, between 10~50mm and less than 10mm. The temperature range in steel plants is between -38 and +39 °C.

AViTEQ provides customers with a vibratory-tubular-feeder (R3490/219-2MVD50-4) made of stainless steel, equipped with electromagnetic drivers, and a horizontal conveying distance of 5275mm. Two cleanable openings at the front with a central lock allow for lateral swinging.

  AViTEQ offers its customers a motor-driven linear vibrating screen (VSBO 1600/6000-ASS-2UVP119W) with a length of 6000mm and a width of 1600mm. The screen is fixed longitudinally, with a rectangular mesh opening, which can be quickly disassembled, and the screen cover is composed of spring steel. The vibrating screen is driven by two 6-pole vibrating motors at 1000 rpm (frequency 16.67 Hz). The inner lining is made of Hardox 450 for enhanced wear resistance. The screen has a dust-proof flange to reduce the dust lifting. The overhaul cover is made of special aluminum plate, which is light in weight and has good stability.

forging rod needs to be transported to the quenching furnace at a time interval of 6 seconds per piece, and the production noise value cannot exceed 80db.

AViTEQ provides customers with a motor-driven reversible-troughtubular-feeder (OA2000/300ASS-UVD5Y) designed in a V-shaped structure to transport the forged rods to the quenching furnace at set intervals. The tank is controlled by two switch blades, which control the start and stop state of the feeder by opening and closing.

  The AViTEQ is designed with a robust vibratory reversible-troughtubular-feeder that provides customers with a continuous feed device that is simple to control and easy to operate.

In the wood recycling process, fine particles need to be screened from the wood chips, and the particle size < 5mm accounts for 20%, and the particle size is >5mm accounts for 80%, according to the 5mm critical particle size to distinguish, the moisture content of wood chips is 8~12%, by the screw conveyor vertical downward feeding, linear-vibrating-screen installed outdoors.

AViTEQ provides customers with a linear vibrating screen with model (VSB700 / 4000 UVG30W), 4000mm long and 700mm wide, in order to evenly distribute the material over the entire width of the tank, a distribution plate is installed at the inlet, In order to quickly check the operating condition of the screen, a rubberized viewing window was installed.

- High screening quality thanks to a special screen lining

- Unbalance-motor, built to last

The customer needs to unload 2 tons of screws and nuts in batches, the loading capacity of a single batch weighs 270 kg, the material must not be damaged during the conveying process, the fine particles need to be screened out, and the screws are loaded into the box at the last stage.

AViTEQ supplied the customer with a trough conveyor (OA3000 / 1400 700ASG-MVG33-1P) with a length of 3000 mm and a width of 1400 mm, equipped with a magnetic-vibrator with four load cells mounted on the frame. The weighing terminal measures the actual weight of the material (nuts and screws) in the chute, if the material is conveyed to the end of the chute by vibration, the weight loss is measured, the actual weight of the material is output to the analog output device in SPSS via an analogue quantity, and when the weight is reduced by 270 kg, the feeder stops. The system implements two control modes: external control (automatic mode) and local control (local operation).

- Optimal metering by magnetic-vibrator

- Gentle product transport by means of vibration technology

- Weighing accuracy of ±1%.

In the waste incineration plant, the debris is disposed of and the recycled elements can be sold again. In order to reduce the pressure on the crusher, the fine parts need to be filtered out. The inside of each processing link is a negative pressure area, and the materials to be screened are easy to get stuck in the screen.

AViTEQ offers a linear-vibrating-screen (VS600/2800AAS-UVF24X) with an unbalance-motor that is 2800 mm long and 600 mm wide. To ensure tightness, an easily removable aluminum dust cover is installed, and the easy-to-remove structure makes it easy to replace the screen. To prevent clogging, a custom-made ultrafiltration screen is used.

port lifting system requires a discharge device, the equipment has ATEX explosion protection requirements (inner ATEX zone 20, outer ATEX zone 21), and the silo discharge device needs to minimize the vibration of the crane during the feeding process and can be used in a saline environment.

AViTEQ offers its customers an ATEX-certified hopper-discharge-unit (EX OA3000 / 1600ASF-EUVN95W) with a length of 3000 mm and a width of 1600 mm; To avoid crane vibrations, special ROSTA elements are used. In order to cope with the saline climate, the tank is equipped with a special drive and a special paint is painted.